CAM FITTING

Name of article:Cam fitting for bore hole Ø 10 (system component)
Material:Rapid prototyping: PA 12 / 40% GF
Customer / sector:Furniture manufacturer

Function / application:Connection fitting / furniture industry
Part weight (in g):0.52
Dimensions (L x W x H in mm):Ø 10 x 16.5
Annual volume / delivery quantity:One-time illustration as a pre-series part in the number of 50 pieces,
larger quantities can be printed economically
Mould:Printed on a 3D printer ready for installation (no mould required)
Development:Application-oriented development by G&G in close coordination with the customer
Surface:Originally printed, can generally be colored in a mass process
Packaging:Sample shipment

Features:
  • Rapid prototyping for pre-series tests to check the function and appearance
  • Special development to replace an existing hardware system at the customer‘s site
  • Problem-solving approach for the customer: optimized optics, faster assembly, reduction of quality problems by changing the way of assembly
  • High cost savings potential
  • Short-term realization in one week

BASE FRAME

Name of article:Base frame
Material:Zamak
Customer / sector:Market leader in the field of shading systems

Function / application:Bearing housing
Part weight (in g):39.14
Dimensions (L x W x H in mm):44 x 11.9 x 22.5
Annual volume / delivery quantity:30,000 units / 5,000 units
Mould:2 cavities with sliders
Development:In-house development as per customer specifications / mould design by G&G
Surface:Bright galvanised with topcoat
Packaging:200 units in a standard polybag

Features:
  • Great savings potential through the replacement of an expensive machine milled item
  • High precision in the form enables production with minimal additional effort
  • Bearing seat with high demands on shape and position is reworked inexpensively in Eastern Europe unctional security
  • Customer-specific packaging for direct processing at the assembly line

TRIGGER TONGUE

Name of article:Trigger Tongue
Material:Zamak
Customer / sector:Manufacturer of dampers / damping systems

Function / application:Activator of the rail system in connection with the damper
Part weight (in g):10.1
Dimensions (L x W x H in mm):48.6 x 20 x 24
Annual volume / delivery quantity:20,000 units / 10,000 units
Mould:2 cavities with sliders
Development:Article design by customer / mould design by G&G
Surface:Unfinished
Packaging:1500 units in a box with customised label

Features:
  • System component with adaptation to the customer‘s assembly
  • High accuracy requirement
  • High demands on reproducibility

INLET / WEIGHT INCREASE

Name of article:Inlet / weight increase
Material:Zamak
Customer / sector:Manufacturer of high-quality plastic packaging

Function / application:Increase in weight to enhance haptics
Part weight (in g):37.35
Dimensions (L x W x H in mm):29.67 x 24.37 x 14.30
Annual volume / delivery quantity:1,000,000 units / 120,000 units
Mould:4 cavities without sliders
Development:Product development by G&G adapted to the plastic part
and plastic mould / mould design by G&G
Surface:Unfinished
Packaging:500 units in a box with a customised label

Features:
  • High precision requirements as inlays are in a complex plastic mould with multiple cavities
  • High process demands due to automated handling and insertion process by a robot system
  • Specific surface requirements to ensure sealing above the complex separation process in the plastic mould

STÜTZKÖRPER

Name of article:Supporting body
Material:Zamak
Customer / sector:Construction fittings / tilt-and-turn fittings

Function / application:Supporting body
Part weight (in g):6.15
Dimensions (L x W x H in mm):26.00 x 13.20 x 11.50
Annual volume / delivery quantity:15,000,000 units / 1,000,000 units
Mould:10 cavities without sliders
Development:Article design by Customer / mould design by G&G
Surface:Unfinished
Packaging:3,000 units in a sealed small load carrier with customised label

Features:
  • Very high demands in terms of confirmation of process capability
  • Minimisation of downtimes of customer‘s large assembly systems
  • High strength specifications with complex mould filling procedure

GLASBODENTRÄGER

Name of article:Glass shelf support
Material:Zamak, adhesive pad
Customer / sector:Market leader in the industrial kitchen production sector

Function / application:Shelf support for glass plates
Part weight (in g):2.67
Dimensions (L x W x H in mm):22.13 x 15.50 x 6.40
Annual volume / delivery quantity:3,500,000 units / 320,000 units
Mould:16 cavities without sliders
Development:In-house development as per customer specifications / mould design by G&G
Surface:Nickel-plated surface with defined eroded structure
Packaging:10,000 units in a customised small load carrier

Features:
  • B2B platform for automated order processing
  • Supply chain management through to the customer’s automated high-bay warehouse
  • Development specification was issuance of the LGA certificate
  • Strength optimisation during development thanks to use of our FEM software in house
  • High requirements in terms of strength / joint and process-safe production (Safety part / confirmation of process capability)
  • Plant approval from customer following a 2-day audit

SPANNSEILHALTER

Name of article:Tension cable holder left and right (system component)
Material:Zamak
Customer / sector:Market leader for shading systems

Function / application:Fastening component
Part weight (in g):32.21g
Dimensions (L x W x H in mm):38.12 x 22.00 x 12.05
Annual volume / delivery quantity:20,000 units / 5,000 units
Mould:2+ 2 cavities in a combination multiple slider mould (in-house construction)
Development:Article design by customer with optimisation by G&G / mould design by G&G
Surface:Premium black galvanised surface
Packaging:250 units in a standard polybag with customised label

Features:
  • High end black galvanised drum surface coating
  • Several threads in different directions (complex penetrations)
  • A milled part could be replaced thanks to our optimisation suggestions in combination with our production precision
  • Huge potential savings achieved with our modular system for mould design
  • Cost-effective production of the internal thread via our partner operation in Eastern Europe

DREHEXZENTER

Name of article:Rotating cam
Material:Zamak
Customer / sector:Functional fitting manufacturer, specialist for mobile applications
Function / application:Locking of wall units
Part weight (in g):1.41
Dimensions (L x W x H in mm):11.12 x 10.35 x 8.00
Annual volume / delivery quantity:1,500,000 units / 200,000 units
Mould:16 cavities with sliders
Development:Article design by customer with production optimisation by G&G / moulddesign by G&G
Surface:Galvanised surface with special top coat
Packaging:5,000 units in a box with customised label

Features:
  • Low and narrowly defined sliding friction coefficients guaranteed via in-process special coating
  • Optimised mould design to reduce production costs
  • Automatic handling of the very small and sensitive part
  • Narrowly defined forces to move the part subject to loading

KS KLICKS

Name of article:KS Klicks
Material:PA 6 / 30 % GF
Customer / sector:Various manufacturers of cabinets / standard articles

Function / application:Construction shelf supports for rapid assembly
Part weight (in g):2.10
Dimensions (L x W x H in mm):13.10 x 22.50 x 19.95
Annual volume / delivery quantity:1.6 million units / 100,000 units
Mould:16 cavities with sliders / external production
Development:Article development with load testing in in-house lab
Surface:Shades customary for the sector using a Masterbatch
Packaging:500 units in a polybag with a customised label

Features:
  • Technical plastic articles with high precision requirements when assembled
  • In-house development of the article with testing in our lab
  • In-house expertise in part and mould design
  • Delivery of small quantities possible via our logistics centre

PANIC LOCK

Name of article:Panic lock
Material:Zamak, plastic, stamped bent part, spring
Customer / sector:Manufacturer of construction fittings / safety technology
Function / application:Emergency locks / panic locks for door locks
Part weight (in g):23.70
Dimensions (L x W x H in mm):41.50 x 21.00 x 14.25
Annual volume / delivery quantity:20,000 units / 1,000 units
Mould:1 cavity without sliders
Development:Article design by customer / purchased parts as per customer specifications
Surface:Different materials / Various finishes as per customer specifications
Packaging:Blister packaging as per customer specifications

Features:
  • Secured blister packaging
  • Safety article with high certification requirements
  • Module production in small quantities
  • Procurement management of the most diverse complex purchased parts
  • Complex assembly with specially secured packaging
  • Guaranteed and tested functional security (confirmation of process capability)
  • Delivery ready for installation at the customer’s place of assembly

COUPLING WITH THREADED PIN

Name of article:Coupling with threaded pin
Material:Zamak / Zamak
Customer / sector:Market leader for shading systems

Function / application:Releasable connection between electric drive and exterior blind
Teilgewicht:5.70
Dimensions (L x W x H in mm):19.80 x 12.25 x 9.00
Annual volume / delivery quantity:1,000,000 units / 100,000 units
Mould:12 cavities with sliders / 24 cavities with sliders
Development:Article development by G&G in close cooperation with the customer / mould
design by G&G
Surface:Galvanised surface with Topcoat and sealing
(Very high corrosion protection requirements)
Packaging:500 units in a standard polybag with customised label

Features:Harmonisation of both Zamak articles and integration of a thread lock
Development of a spring function for cast articles using our FEM software
Very high corrosion protection of module, suitable for outdoor application
High strength requirements in a large temperature range
Production of the special thread with a mould designed specifically for this purpose
Preassembly of the module for immediate use by the customer

DOOR LATCH

Name of article:Door latch (module)
Material:Zamak
Customer / sector:Construction fitting manufacturer

Function / application:Locking function to secure doors and windows
Part weight (in g):63.58
Dimensions (L x W x H in mm):80.85 x 21.15 x 13.15
Annual volume / delivery quantity:approx. 400,000 units / 500 to 25,000 units
Mould:2 – 6 cavities with sliders, created in our toolshop
Development:Article design by customer / mould design by G&G
Surface:Bright galvanised with Topcoat as per customer specifications
Packaging:10 units in a polybag; a total of 100 in a box with customised label

Features:
  • Moving parts with small tolerances in terms of breakaway torque and force for movement
  • Greasing by automatic system during assembly
  • Module with different versions / large diversity of versions
  • Partially automated module assembly in Eastern Europe

CAM FITTING

Name of article:Cam fitting (system component)
Material:Zamak
Customer / sector:Market leader in the flat-pack furniture sector

Function / application:Connection fitting / furniture industry
Part weight (in g):3,61
Dimensions (L x W x H in mm):Ø 15 x 12
Annual volume / delivery quantity:approx. 400,000,000 pcs. / approx. 10,000,000 pcs.
Mould:12 – 20 cavities with sliders
Development:In-house development
Surface:Bright galvanised with topcoat alternatively nickel-plated
Packaging:2,000 units in a polybag with customised labels

Features:
  • Mass production with a high degree of flexibility thanks to an intelligent mould concept
  • Process-safe quality with high strength demands
  • Customised packaging / labelling
  • Automated unmanned production / Industry 4.0
  • Logistical handling with storage-compliant marking of pallets
  • Automated handling of orders online

G&G Hardware

The innovators

As an owner-managed, medium-sized industrial company, we deal with the production and trade of fittings made of zinc die casting, plastic injection moulding and steel for the international furniture and building hardware industry. Our primary goal is to further expand our market-leading position in order to secure our existence here in Nagold in the long term. Our competitive advantage (USP) is the globally unique and award-winning production system, coupled with very high logistical competence.

09.11.2018

Newspaper article from 06.11.2018 / local newspaper:

Vollautomatisch in die Zukunft

Our principles

Innovation at G&G means continuously improving and optimising products and processes to achieve the best value for money for our customers.

Competence at G&G stands for know-how and horizontal integration of development, mould making, production, packaging and logistics.
All areas are digitally networked. We work with a fully integrated, state-of-the-art ERP system and are thus able to provide our customers with a complete service package.

Environment All our processes and the substances required for the manufacture of our products are constantly tested for their safety and compatibility for humans and the environment.

Products

Services

Company

Contact

My G&G

We deliver worldwide

GundG Weltkarte800

Our locations

Administration
Ferd.-Porsche Straße 46
D-72202 Nagold
Tel: +49 7452/83 94-0
sales@gg-hardware.com
Production
Maybachstrasse 3
D-72202 Nagold
Tel: +49 7452/83 94-0

Logistic centre
Rottweiler Strasse 100
D-72184 Eutingen im Gäu
Tel: +49 7452/83 94-0

Call us: +49 7452 / 83 94-0

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