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LOGISTICS CENTER

CAM FITTING

  • Name of article:
    Cam fitting for bore hole Ø 10 (system component)
  • Material:
    Rapid prototyping: PA 12 / 40% GF
  • Customer / sector:
    Furniture manufacturer
  • Function / application:
    Connection fitting / furniture industry
  • Part weight (in g):
    0.52
  • Dimensions (L x W x H in mm):
    Ø 10 x 16.5
  • Annual volume / delivery quantity:
    One-time illustration as a pre-series part in the number of 50 pieces, larger quantities can be printed economically
  • Mould:
    Printed on a 3D printer ready for installation (no mould required)
  • Development:
    Application-oriented development by G&G in close coordination with the customer
  • Surface:
    Originally printed, can generally be colored in a mass process
  • Packaging:
    Sample shipment
  • Features:

RAPID PROTOTYPING

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BASE FRAME

  • Name of article:
    Base frame
  • Material:
    Zamak
  • Customer / sector:
    Market leader in the field of shading systems
  • Function / application:
    Bearing housing
  • Part weight (in g):
    39.14
  • Dimensions (L x W x H in mm):
    44 x 11.9 x 22.5
  • Annual volume / delivery quantity:
    30,000 units / 5,000 units
  • Mould:
    2 cavities with sliders
  • Development:
    In-house development as per customer specifications / mould design by G&G
  • Surface:
    Bright galvanised with topcoat
  • Packaging:
    200 units in a standard polybag
  • Features:

HIGH PRECISION

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TRIGGER TONGUE

  • Name of article:
    Trigger Tongue
  • Material:
    Zamak
  • Customer / sector:
    Manufacturer of dampers / damping systems
  • Function / application:
    Activator of the rail system in connection with the damper
  • Part weight (in g):
    10.1
  • Dimensions (L x W x H in mm):
    48.6 x 20 x 24
  • Annual volume / delivery quantity:
    20,000 units / 10,000 units
  • Mould:
    2 cavities with sliders
  • Development:
    Article design by customer / mould design by G&G
  • Surface:
    Unfinished
  • Packaging:
    1500 units in a box with customised label
  • Features:

COMPLEX MOULD DESIGN

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INLET / WEIGHT INCREASE

  • Name of article:
    Inlet / weight increase
  • Material:
    Zamak
  • Customer / sector:
    Manufacturer of high-quality plastic packaging
  • Function / application:
    Increase in weight to enhance haptics
  • Part weight (in g):
    37.35
  • Dimensions (L x W x H in mm):
    29.67 x 24.37 x 14.30
  • Annual volume / delivery quantity:
    1,000,000 units / 120,000 units
  • Mould:
    4 cavities without sliders
  • Development:
    Product development by G&G adapted to the plastic part and plastic mould / mould design by G&G
  • Surface:
    Unfinished
  • Packaging:
    500 units in a box with a customised label
  • Features:

CUSTOMISED ARTICLE
DEVELOPMENT

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SUPPORTING BODY

  • Name of article:
    Supporting body
  • Material:
    Zamak
  • Customer / sector:
    Construction fittings / tilt-and-turn fittings
  • Function / application:
    Supporting body
  • Part weight (in g):
    6.15
  • Dimensions (L x W x H in mm):
    26.00 x 13.20 x 11.50
  • Annual volume / delivery quantity:
    15,000,000 units / 1,000,000 units
  • Mould:
    10 cavities without sliders
  • Development:
    Article design by Customer / mould design by G&G
  • Surface:
    Unfinished
  • Packaging:
    3,000 units in a sealed small load carrier with customised label
  • Features:

IMPRESSIVE PROCESS STABILITY
WITH COMPLEX PARTS

FOR AUTOMATED FURTHER PROCESSING
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GLASS SHELF SUPPORT

  • Name of article:
    Glass shelf support
  • Material:
    Zamak, adhesive pad
  • Customer / sector:
    Market leader in the industrial kitchen production sector
  • Function / application:
    Shelf support for glass plates
  • Part weight (in g):
    2.67
  • Dimensions (L x W x H in mm):
    22.13 x 15.50 x 6.40
  • Annual volume / delivery quantity:
    3,500,000 units / 320,000 units
  • Mould:
    16 cavities without sliders
  • Development:
    In-house development as per customer specifications / mould design by G&G
  • Surface:
    Nickel-plated surface with defined eroded structure
  • Packaging:
    10,000 units in a customised small load carrier
  • Features:

COST-EFFICIENT PRODUCTION

OF ASSEMBLY ARTICLES IN LARGE NUMBERS
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SPANNSEILHALTER

  • Name of article:
    Tension cable holder left and right (system component)
  • Material:
    Zamak
  • Customer / sector:
    Market leader for shading systems
  • Function / application:
    Fastening component
  • Part weight (in g):
    32.21g
  • Dimensions (L x W x H in mm):
    38.12 x 22.00 x 12.05
  • Annual volume / delivery quantity:
    20,000 units / 5,000 units
  • Mould:
    2+ 2 cavities in a combination multiple slider mould (in-house construction)
  • Development:
    Article design by customer with optimisation by G&G / mould design by G&G
  • Surface:
    Premium black galvanised surface
  • Packaging:
    250 units in a standard polybag with customised label
  • Features:

COST-EFFICIENT PRODUCTION
AND SURFACE COATING

OF SPECIAL PARTS WITH
LOW ANNUAL VOLUMES
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ROATING CAM

  • Name of article:
    Rotating cam
  • Material:
    Zamak
  • Customer / sector:
    Functional fitting manufacturer, specialist for mobile applications
  • Function / application:
    Locking of wall units
  • Part weight (in g):
    1.41
  • Dimensions (L x W x H in mm):
    11.12 x 10.35 x 8.00
  • Annual volume / delivery quantity:
    1,500,000 units / 200,000 units
  • Mould:
    16 cavities with sliders
  • Development:
    Article design by customer with production optimisation by G&G / moulddesign by G&G
  • Surface:
    Galvanised surface with special top coat
  • Packaging:
    5,000 units in a box with customised label
  • Features:

PRECISE SMALL PART
WITH SPECIAL SURFACE

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KS KLICKS

  • Name of article:
    KS Klicks
  • Material:
    PA 6 / 30 % GF
  • Customer / sector:
    Various manufacturers of cabinets / standard articles
  • Function / application:
    Construction shelf supports for rapid assembly
  • Part weight (in g):
    2.10
  • Dimensions (L x W x H in mm):
    13.10 x 22.50 x 19.95
  • Annual volume / delivery quantity:
    1.6 million units / 100,000 units
  • Mould:
    16 cavities with sliders / external production
  • Development:
    Article development with load testing in in-house lab
  • Surface:
    Shades customary for the sector using a Masterbatch
  • Packaging:
    500 units in a polybag with a customised label
  • Features:

DEVELOPMENT AND
PRODUCTION OF
TECHNICAL PLASTIC
ARTICLES

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PANIC LOCK

  • Name of article:
    Panic lock
  • Material:
    Zamak, plastic, stamped bent part, spring
  • Customer / sector:
    Manufacturer of construction fittings / safety technology
  • Function / application:
    Emergency locks / panic locks for door locks
  • Part weight (in g):
    23.70
  • Dimensions (L x W x H in mm):
    41.50 x 21.00 x 14.25
  • Annual volume / delivery quantity:
    20,000 units / 1,000 units
  • Mould:
    1 cavity without sliders
  • Development:
    Article design by customer / purchased parts as per customer specifications
  • Surface:
    Different materials / Various finishes as per customer specifications
  • Packaging:
    Blister packaging as per customer specifications
  • Features:

COMPLEX MODULE ASSEMBLY

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COUPLING WITH THREADED PIN

  • Name of article:
    Coupling with threaded pin
  • Material:
    Zamak / Zamak
  • Customer / sector:
    Market leader for shading systems
  • Function / application:
    Releasable connection between electric drive and exterior blind
  • Teilgewicht:
    5.70
  • Dimensions (L x W x H in mm):
    19.80 x 12.25 x 9.00
  • Annual volume / delivery quantity:
    1,000,000 units / 100,000 units
  • Mould:
    12 cavities with sliders / 24 cavities with sliders
  • Development:
    Article development by G&G in close cooperation with the customer / mould design by G&G
  • Surface:
    Galvanised surface with Topcoat and sealing (Very high corrosion protection requirements)
  • Packaging:
    500 units in a standard polybag with customised label
  • Features:
    Harmonisation of both Zamak articles and integration of a thread lock Development of a spring function for cast articles using our FEM software Very high corrosion protection of module, suitable for outdoor application High strength requirements in a large temperature range Production of the special thread with a mould designed specifically for this purpose Preassembly of the module for immediate use by the customer

COMPLEX COMPONENT WITH HIGH
CORROSSION PROTECTION
REQUIREMENTS

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DOOR LATCH

  • Name of article:
    Door latch (module)
  • Material:
    Zamak
  • Customer / sector:
    Construction fitting manufacturer
  • Function / application:
    Locking function to secure doors and windows
  • Part weight (in g):
    63.58
  • Dimensions (L x W x H in mm):
    80.85 x 21.15 x 13.15
  • Annual volume / delivery quantity:
    approx. 400,000 units / 500 to 25,000 units
  • Mould:
    2 – 6 cavities with sliders, created in our toolshop
  • Development:
    Article design by customer / mould design by G&G
  • Surface:
    Bright galvanised with Topcoat as per customer specifications
  • Packaging:
    10 units in a polybag; a total of 100 in a box with customised label
  • Features:

MOVEMENT WITH NARROW
FORCE TOLERANCES

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CAM FITTING

  • Name of article:
    Cam fitting (system component)
  • Material:
    Zamak
  • Customer / sector:
    Market leader in the flat-pack furniture sector
  • Function / application:
    Connection fitting / furniture industry
  • Part weight (in g):
    3,61
  • Dimensions (L x W x H in mm):
    Ø 15 x 12
  • Annual volume / delivery quantity:
    approx. 400,000,000 pcs. / approx. 10,000,000 pcs.
  • Mould:
    12 – 20 cavities with sliders
  • Development:
    In-house development
  • Surface:
    Bright galvanised with topcoat alternatively nickel-plated
  • Packaging:
    2,000 units in a polybag with customised labels
  • Features:

PROCESS-SAFE MASS
PRODUCTION IN A MODULAR
SYSTEM

WE OWE OUR SUCCESS TO THIS FITTING
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Design and surface parts